Orion’s 1st European Service Module Unveiled at KSC for NASA’s 1st Moon Test Flight on SLS: Photos

ESA’s
first European Service Module for NASA Orion crew capsule is unveiled at
welcoming ceremony at Neil Armstrong Operations and Checkout building at NASA’s
Kennedy Space Center on Nov. 16, 2018 including remarks by ESA Director General
Jan
Wörner.  Credit:
Ken Kremer/kenkremer.com/spaceupclose.com
Ken Kremer  SpaceUpClose.com &
RocketSTEM
–28 November 2018
KENNEDY SPACE CENTER, FL – The first European-built Service Module built to power NASA’s Orion crew spacecraft for human voyages to deep
space was unveiled at a welcoming ceremony held at NASA’s Kennedy Space Center (KSC)
in Florida – where it is now being processed for the 1st integrated
test flight launch to the Moon atop the mammoth Space Launch System (SLS)
megarocket on the Exploration Mission-1 (EM-1) in 2020. 



NASA
hosted the welcoming event for this first European Service Module – dubbed
ESM-1 – inside the cavernous
Neil Armstrong
Operations and Checkout building
at KSC on Nov. 16 – and attended by a big crowd of dignitaries from NASA, the
European Space Agency (ESA) who funded its development, the main European and
US industrial contractors and the news media including Space UpClose.



“We will not go back to the moon … We will go forward to the
moon,”
said
ESA Director General Jan
Wörner at the “Powering EM-1” KSC media event. 



“We will go in a totally different way to the moon. Not in competitive
manner but in a very cooperative manner … to motivate the future.”


“Today
we celebrate the delivery of the European Service Module,
said  NASA
Administrator Jim Bridenstine.

“The
USA is very grateful for our partners at the European Space Agency and all its
member nations.”



“This
is a momentous occasion where we will have the opportunity to fly into deep
space. And the European Service Module is a huge element of this architecture.” 



Enjoy our exclusive ESM event
photos at KSC’s
Neil Armstrong
Operations and Checkout building. 
ESA’s
first European Service Module for NASA Orion crew capsule is unveiled at
welcoming ceremony at Neil Armstrong Operations and Checkout building at NASA’s
Kennedy Space Center on Nov. 16, 2018 including remarks by ESA Director General
Jan
Wörner.  Credit:
Ken Kremer/kenkremer.com/spaceupclose.com

The cylindrically-shaped
European Service Module ESM-1 is the critical ‘powerhouse’ element that will
supply NASA’s human-rated Orion spacecraft with electricity, propulsion,
thermal control, air and water and propel it
on its first voyage to the the Moon and 40,000 miles (64,000 km) beyond atop SLS-1 during
EM-1 from KSC pad 39B.

Graphic outlining European Service Module for NASA’s Exploration
Mission-1 with Orion human-rated spacecraft and Space Launch System rocket launch
to the Moon in 2020. Credit: ESA/Airbus  

“This
powerhouse element is what we need to go farther than ever before,”
said Mark Kirasich, NASA’s
Orion program manager.



“In
space the two halves must operate flawlessly.”



“It’s a great day @NASAKennedy with
our
@esaspaceflight @AirbusSpace @LockheedMartin
partners with the delivery of the
#OrionESM !” tweeted
Kirasich.
ESA’s
first European Service Module for NASA Orion crew capsule is unveiled at
welcoming ceremony at Neil Armstrong Operations and Checkout building at NASA’s
Kennedy Space Center on Nov. 16, 2018 including remarks by ESA Director General
Jan
Wörner.  Credit:
Ken Kremer/kenkremer.com/spaceupclose.com

ESM-1 was funded and developed by the European Space Agency (ESA) and
manufactured by prime contractor Airbus in Bremen, Germany and Turin, Italy
with components supplied by
companies all over Europe.



After
years of separate development the two main components are finally together in
the same place for mating and more!



“Finally together! @NASA_Orion‘s
service and crew modules are both at
@NASAKennedy,
and this is just the beginning – the first leg of an exciting
#JourneyToTheMoon,”
tweeted ESA. 



The
implications here are huge because this marks
the first
time that NASA “will use a European-built system as a critical element to power
an American spacecraft, extending the international cooperation of the
International Space Station into deep space.”

Up
Close look at ESA’s first European Service Module mated on top to Crew Module
Adapter with 192 bolts – for eventual connection to NASA Orion crew capsule was
unveiled at Neil Armstrong Operations and Checkout building at NASA’s Kennedy
Space Center on Nov. 16, 2018 
Credit:
Ken Kremer/kenkremer.com/spaceupclose.com

Eventually
future ESMs will power Orion astronauts to the Moon and beyond on mission to
deep space starting with Exploration Mission-2 (EM-2) as soon as 2022 after
life support and other systems are incorporated. 



ESM
serves the same role as the Apollo Service Module (SM) during NASA’s Apollo Moon
landing missions in the 1960s and 1970s. 



Orion and SLS 
are under development by NASA to lead humanity back to a permanent presence
at the
Moon
together with partners including Europe and potentially Russia, Canada and Japan.  



NASA’s
Gateway human tended lunar orbiting outpost is key to NASA human ‘Return to the
Moon’ architecture says NASA Administrator Jim Bridenstine.



“We are in a good place to be a partner for
the lunar Gateway
,” says Jan Wörner.
r


ESM-1 aerived stateside at the Kennedy Space Center, FL, on Nov. 6, from its manufacturing
facility in Bremen, German after flying here aboard a huge Antanov An-124 cargo
jet touching down gracefully at approximately 11:34 a.m. EST at the Shuttle
Landing Facility – as witnessed by Space UpClose with photos taken from Titusville,
FL.

First European-built Orion Service
Module (ESM) arrives at NASA’s Kennedy Space Center aboard Antonov An-124 cargo
jet flying from Bremen, Germany on Nov. 6, 2018. The module was provided by the
European Space Agency to propel NASA’s first Orion mission to the Moon in 2020
on the Space Launch System rocket.   Credit: Ken Kremer/kenkremer.com/spaceupclose.com
Credit: Ken Kremer/kenkremer.com/spaceupclose.com





Orion’s first mission launches to the Moon on
the uncrewed EM-1 test flight in 2020 on NASA’s Space Launch System (SLS) mammoth
rocket.



Graphic outlining NASA’s
Exploration Mission-1 with Orion human-rated spacecraft and Space Launch System
rocket launch to the Moon in 2020. Credit: NASA  

The
next step is to test, connect and integrate the two hardware components together
with NASA’s Orion Crew Module stacked atop ESA’s Orion Service Module –  just like the  Apollo Command and Service modules. 



That effort
begins now inside the Neil Armstrong Operations & Checkout (O & C) high bay at KSC where the crew module is being manufactured by prime contractor
Lockheed Martin. 



The cylindrically
shaped ESM arrived at the entrance to the O & C later the same day in flew
here aboard the Antonov.  



“Come on in; we’ve been waiting for you! The @esa @AirbusSpace European
Service Module is at the door of the
@NASAKennedy Neil Armstrong Operations and Checkout Building!”
tweeted
Mark Kirasich, NASA’s Orion program manager.



“Engineers will complete functional checkouts to
ensure all elements are working properly before it is connected to the Orion
crew module. Teams will weld together fluid lines to route gases and fuel and
make electrical wiring connections,” NASA reported.



The
team is already hard at work and had already connected the Orion Crew Module Adapter
to the top of ESM-1 by the day of the event using 192 bolts that “
are needed to keep the structure together and withstand the
immense forces of launch and spaceflight.




The work
by technicians to attach the Crew Adapter to ESM-1 with the 192 bolts was arduous
and excruciating at the complex interfaces between them, explained Philippe
Berthe, ESA’s ESM program manager for Orion. 
Laser measurements are used to continuously
check that everything is perfectly aligned as required. 
This
enables them to start working on
connections for
power, data and welding the pipes for the fluids such as water and fuel between
the two main modules.
The Orion
EM-1 crew module will be connected next to the Adapter and ESM-1. 



Orion EM-1 under construction at KSC. Credit: Ken Kremer/kenkremer.com/spaceupclose.com


For the thousands of miles (km) journey across
the Atlantic Ocean the ESM “was packed in a custom-built container that keeps
the environment inside within acceptable limits for transportation,” said ESA.

Prime
contractor Airbus Defence & Space designed and manufactured the ESM at
facilities in Bremen, Germany and Turin, Italy with over 20,000 parts provided
by companies across ESA’s partner nations. The design builds on heritage from
ESA’s now retired
Automated Transfer Vehicle (ATV) which
served as a cargo freighter for the ISS.
The 4-meter
tall ESM provides power, propulsion, life support and consumables for the Orion
crew capsule and the astronauts – including
oxygen, nitrogen
and water – on the first integrated flight with the SLS heavy lift booster on EM-1.  

Orion Spacecraft
modules. Credits: ESA

The service module is equipped with four
giant
solar array wings that span 19 meters when deployed and provide
enough electricity to power two three-bedroom homes, as well as the orbital
maneuvering system. 



Each solar wing measures 2 m wide by 7 m in
length. The four wings contain 15,000 solar cells to convert light into the electricity
that powers Orion. 



Radiators and heat exchangers help maintain comfortable
temperatures, “while the module’s structure is the backbone of the entire
vehicle, like a car chassis,” according to ESA.



One of the key challenges was keeping the ESM
spacecraft
mass within tight limits.



“If you want to go far, you must go light,” explained Philippe
Berthe.



“We have been on a 7-year diet to get
everything included. So we took some short cuts for EM-1
because of the schedule. 
But we have plans for the future modules to be compliant.”



“We still need to lose some weight for EM-2 and
beyond.”

EM-2 is mass constrained. EM-1 was not.”


ESA is under contract with NASA to provide
the service modules for EM-1 and EM-2 to fulfil their budgetary obligations to the International Space
Station through 2024. 



The main engine ignites to provide the powerful
burns to propel insert Orion into and out of lunar orbit and return to Earth.  The module is equipped with 33 engines altogether.

For this first service module the engine is a
repurposed Space Shuttle Orbital Maneuvering System (OMS) engine.  It has flown 19 times in space before on three
shuttle orbiters including Challenger, Discovery and Atlantis from 1984 to its
last flight in space in 2002 on the STS-112 mission and provides 25.7 kN thrust.
What type main engines will power ESM in the
future.
“Six more shuttle era OMSs engine are available for
upcoming Orion mission,” Oliver Juckenhöefel, Airbus
VP Bremen told Space UpClose in an interview at the KSC event.
We will continue using these OMS as its a lot of money to
develop something new and they are available to use now.”
After the Orion crew module and service module are combined
and mated the usit will be shipped to NASA’s Plum Brook facility for rigorous acoustic
and vacuum testing in the world’s largest
thermal vacuum chamber.

“NASA Glenn is looking forward to welcoming
Orion for testing when it arrives at Plum Brook Station next summe
r,” says
Janet Kavandi, Director of NASA’s Glenn Research Center in Cleveland, Ohio and
three-time shuttle astronaut.



Watch for Ken’s continuing onsite coverage of NASA, SpaceX, ULA,
Boeing, Lockheed Martin, Northrop Grumman and more space and mission reports
direct from the Kennedy Space Center, Cape Canaveral Air Force Station, Florida
and Wallops Flight Facility, Virginia.
Stay tuned here for Ken’s continuing Earth and Planetary science
and human spaceflight news: www.kenkremer.com –www.spaceupclose.com – twitter
@ken_kremer – email: ken at kenkremer.com
Dr. Kremer is a research
scientist, journalist and photographer based in the KSC area.
………….

Ken’s photos are for sale and he is available for lectures and outreach events



Artists concept of NASA’s Orion spacecraft
mission to the Moon. Credit: NASA



ESA Director General Jan Wörner and Ken Kremer (l) Space
UpClose chat about the European Service Module unveiled at NASA’s Kennedy Space
Center on Nov. 16, 2018


Ken Kremer

Watch for Ken’s continuing onsite coverage of NASA, SpaceX, ULA, Boeing, Lockheed Martin, Northrop Grumman and more space and mission reports direct from Kennedy Space Center and Cape Canaveral Air Force Station in Florida and Wallops Flight Facility in Virginia. Stay tuned here for Ken's continuing Earth and Planetary science and human spaceflight news. Dr. Kremer is a research scientist and journalist based in the KSC area, active in outreach and interviewed regularly on TV and radio about space topics. Ken’s photos are for sale and he is available for lectures and outreach events.

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